Volume 14 Issue 5
Sep.  2021
Turn off MathJax
Article Contents
Chinese Optics  > 2021  >  14(5): 1212-1223.
ZHAO Chang-fu, DING Hong-chang, CAO Guo-hua, HOU Han. Image aided measurement of the automotive brake master cylinder compensation hole normal line[J]. Chinese Optics, 2021, 14(5): 1212-1223. doi: 10.37188/CO.2020-0219
Citation: ZHAO Chang-fu, DING Hong-chang, CAO Guo-hua, HOU Han. Image aided measurement of the automotive brake master cylinder compensation hole normal line[J]. Chinese Optics, 2021, 14(5): 1212-1223. doi: 10.37188/CO.2020-0219
shu

Image aided measurement of the automotive brake master cylinder compensation hole normal line

  • 1.

    Mechanical Engineering, Changchun University of Science and Technology, Changchun 130022, China

  • 2.

    Chongqing Research Institute, Changchun University of Science and Technology, Chongqing 401135, China

Funds:  Supported by the National Major Scientific Instruments and Equipment Development Project (No. 2017YFF0105304); Key Research and Development Project of Jilin Province Science and Technology Development Plan (No. 20200401117GX); Jilin Province Provincial Industrial Innovation Special Fund Project (No. 2018C038-4)
More Information
    Abstract
  • With the increase in cars on the road, the reliability of automobile braking systems has received increasing attention. The detection accuracy of the compensation hole’s parameters of an automobile’s brake master cylinder based on machine vision is key to determining automobile safety and the reliability of parking technology. As an important part of automobile brake master cylinders, the compensation hole can play an important role in regulating the brake fluid in its reservoir and pressure chamber. Its dimensional accuracy and processing quality are strictly controlled, so accurately obtaining an image of the compensation hole is a priority in compensation hole parameter detection. By introducing the correction method of plane drilling rivet hole normal line into the image acquisition process, the four-point micro-plane normal line detection method is combined with image processing to realize high-efficiency and high-precision normal line correction. Experiments show that the algorithm's normal alignment accuracy is higher than 0.05°, which is better than the traditional detection accuracy of 0.5°, and the detection time is less than 1 s. The algorithm proposed in this paper is simple and has good real-time performance while meeting accuracy requirements. It also has good robustness and meets the requirements of the brake master cylinder production industry for detection speed and accuracy.

     

    • FullText(HTML)
  • loading
    • References(30)
  • [1]
    YU ZH L, TAN W. Measuring instrument for compensated hole of hydraulic brake master cylinder based on machine vision[C]. Proceedings of 2010 International Conference on Mechanic Automation and Control Engineering, IEEE, 2010.
    [2]
    IOVENITTI P G, MUTAPCIC E, NAGARAJAH C R. Positioning and orienting a drill axis on a curved surface[J]. The International Journal of Advanced Manufacturing Technology, 2001, 17(7): 484-488. doi: 10.1007/s001700170148
    [3]
    SHAN Y C, HE N, LI L, et al.. Realization of spindle prompt normal posture alignment for assembly holemaking on large suspended panel[C]. Proceedings of the Third International Conference on Measuring Technology and Mechatronics Automation, IEEE, 2011: 956-960.
    [4]
    薛汉杰, 张敬佩. 蒙皮类部件钻孔法向的测量和调整[J]. 航空制造技术,2010(23):60-62, 66. doi: 10.3969/j.issn.1671-833X.2010.23.010

    XUE H J, ZHANG J P. Normal measurement and adjustment for skin drilling[J]. Aeronautical Manufacturing Technology, 2010(23): 60-62, 66. (in Chinese) doi: 10.3969/j.issn.1671-833X.2010.23.010
    [5]
    DU ZH C, YAO Y B. Measurement method for evaluating normal direction of surface for digital drilling and riveting[C]. SAE 2012 Aerospace Manufacturing and Automated Fastening Conference & Exhibition, SAE, 2012.
    [6]
    杨滨赫, 蔡引娣, 文志祥, 等. 长距离激光测量中光束漂移的自动补偿[J]. 光学 精密工程,2020,28(11):2393-2402. doi: 10.37188/OPE.20202811.2393

    YANG B H, CAI Y D, WEN ZH X, et al. Automatic compensation method for beam drift in long-distance laser measurement[J]. Optics and Precision Engineering, 2020, 28(11): 2393-2402. (in Chinese) doi: 10.37188/OPE.20202811.2393
    [7]
    PHAN N D M P, QUINSAT Y, LARTIGUE C. Optimal scanning strategy for on-machine inspection with laser-plane sensor[J]. The International Journal of Advanced Manufacturing Technology, 2019, 103(9-12): 4563-4576. doi: 10.1007/s00170-019-03877-x
    [8]
    NORGIA M, CAVEDO F, PESATORI A, et al.. Short-range contactless laser sensor[C]. Proceedings of 2017 IEEE International Instrumentation and Measurement Technology Conference, IEEE, 2017.
    [9]
    秦现生, 汪文旦, 楼阿莉, 等. 大型壁板数控钻铆的三点快速调平算法[J]. 航空学报,2007,28(6):1455-1460. doi: 10.3321/j.issn:1000-6893.2007.06.031

    QIN X SH, WANG W D, LOU A L, et al. Three-point bracket regulation algorithm for drilling and riveting of aerofoil[J]. Acta Aeronautica et Astronautica Sinica, 2007, 28(6): 1455-1460. (in Chinese) doi: 10.3321/j.issn:1000-6893.2007.06.031
    [10]
    西安交通大学, 西安瑞特快速制造工程研究有限公司. 基于三点微平面式法向检测方法: 中国, CN101957175A[P]. 2011-01-26.

    Xi′an Jiaotong University, Xi'an Ruite Rapid Manufacturing Engineering Research Co., Ltd. Three-point micro-plane-based normal detection method: CN, CN101957175A[P]. 2011-01-26. (in Chinese)
    [11]
    公茂震, 袁培江, 王田苗, 等. 航空制孔机器人末端垂直度智能调节方法[J]. 北京航空航天大学学报,2012,38(10):1400-1404.

    GONG M ZH, YUAN P J, WANG T M, et al. Intelligent verticality-adjustment method of end-effector in aeronautical drilling robot[J]. Journal of Beijing University of Aeronautics and Astronautics, 2012, 38(10): 1400-1404. (in Chinese)
    [12]
    应高明, 王仲奇, 康永刚, 等. 飞机壁板自动钻铆法向量测量方法研究[J]. 机床与液压,2010,38(23):1-4, 8. doi: 10.3969/j.issn.1001-3881.2010.23.001

    YING G M, WANG ZH Q, KANG Y G, et al. Study on normal vector measurement method in auto-drilling & riveting of aircraft panel[J]. Machine Tool &Hydraulics, 2010, 38(23): 1-4, 8. (in Chinese) doi: 10.3969/j.issn.1001-3881.2010.23.001
    [13]
    TIAN W, ZHOU W X, ZHOU W, et al. Auto-normalization algorithm for robotic precision drilling system in aircraft component assembly[J]. Chinese Journal of Aeronautics, 2013, 26(2): 495-500. doi: 10.1016/j.cja.2013.02.029
    [14]
    MITRA N J, NGUYEN A, GUIBAS L. Estimating surface normals in noisy point cloud data[J]. International Journal of Computational Geometry &Applications, 2004, 14(4-5): 261-276.
    [15]
    ROWELL E, LOUDERMILK E L, SEIELSTAD C, et al. Using simulated 3D surface fuelbeds and terrestrial laser scan data to develop inputs to fire behavior models[J]. Canadian Journal of Remote Sensing, 2016, 42(5): 443-459. doi: 10.1080/07038992.2016.1220827
    [16]
    EDGEWORTH R M. Applications of surface normal measurements to coordinate metrology[D]. Charlotte: The University of North Carolina at Charlotte, 2000.
    [17]
    CALDERON F, RUIZ U, RIVERA M. Surface-normal estimation with neighborhood reorganization for 3D reconstruction[C]. Proceedings of the 12th Iberoamerican Congress on Pattern Recognition, Springer, 2007: 321-330.
    [18]
    姜春英, 牛祥鑫, 张诚然, 等. 机器人航空铆接的视觉定位方法研究[J]. 航空制造技术,2018,61(4):55-59.

    JIANG CH Y, NIU X X, ZHANG CH R, et al. Research on visual positioning method for robot aeronautical riveting[J]. Aeronautical Manufacturing Technology, 2018, 61(4): 55-59. (in Chinese)
    [19]
    毕超, 郝雪, 李迪. 飞机蒙皮法线方向的视觉检测技术研究[J]. 传感技术学报,2020,33(9):1259-1265. doi: 10.3969/j.issn.1004-1699.2020.09.006

    BI CH, HAO X, LI D. Study on vision inspection technology for normal direction of aircraft surfaces[J]. Chinese Journal of Sensors and Actuators, 2020, 33(9): 1259-1265. (in Chinese) doi: 10.3969/j.issn.1004-1699.2020.09.006
    [20]
    陈允全, 李泷杲, 黄翔, 等. 基于机器人的飞机大型结构三维自动化检测方法[J]. 航空制造技术,2019,62(10):51-57.

    CHEN Y Q, LI SH G, HUANG X, et al. Three-dimensional automatic detection method for large-scale structure of aircraft based on robot[J]. Aeronautical Manufacturing Technology, 2019, 62(10): 51-57. (in Chinese)
    [21]
    梁杰, 毕树生. 制孔执行器的安装方式对机器人性能的影响[J]. 机械工程学报,2010,46(21):13-18. doi: 10.3901/JME.2010.21.013

    LIANG J, BI SH SH. Effects of drill end effector’s mounted method on the robot performance[J]. Journal of Mechanical Engineering, 2010, 46(21): 13-18. (in Chinese) doi: 10.3901/JME.2010.21.013
    [22]
    曲巍崴, 董辉跃, 柯映林. 机器人辅助飞机装配制孔中位姿精度补偿技术[J]. 航空学报,2011,32(10):1951-1960.

    QU W W, DONG H Y, KE Y L. Pose accuracy compensation technology in robot-aided aircraft assembly drilling process[J]. Acta Aeronautica et Astronautica Sinica, 2011, 32(10): 1951-1960. (in Chinese)
    [23]
    杜兆才. 数字化钻铆的曲面法向测量方法[J]. 航空制造技术,2011(22):108-111. doi: 10.3969/j.issn.1671-833X.2011.22.023

    DU ZH C. Measurement method for evaluating normal direction of surface for digital drilling and riveting[J]. Aeronautical Manufacturing Technology, 2011(22): 108-111. (in Chinese) doi: 10.3969/j.issn.1671-833X.2011.22.023
    [24]
    王红平, 曹国华, 姜涛, 等. 一种汽车制动缸补偿孔形位尺寸检测方法的研究[J]. 机械设计与制造,2009(9):120-122. doi: 10.3969/j.issn.1001-3997.2009.09.049

    WANG H P, CAO G H, JIANG T, et al. A form and position measurement on brake cylinder offset hole of automobile[J]. Machinery Design &Manufacture, 2009(9): 120-122. (in Chinese) doi: 10.3969/j.issn.1001-3997.2009.09.049
    [25]
    SELS S, RIBBENS B, VANLANDUIT S, et al. Camera calibration using gray code[J]. Sensors, 2019, 19(2): 246. doi: 10.3390/s19020246
    [26]
    LÓPEZ M, MARÍ R, GARGALLO P, et al.. Deep single image camera calibration with radial distortion[C]. Proceedings of 2019 IEEE/CVF Conference on Computer Vision and Pattern Recognition, IEEE, 2019.
    [27]
    庞云龙, 刘佳, 王林. BCF-92 POF端面不圆度测量及引用[J]. 光通信技术,2020,44(7):59-62.

    PANG Y L, LIU J, WANG L. BCF-92 POF end face out-of-roundness measurement and application[J]. Optical Communication Technology, 2020, 44(7): 59-62. (in Chinese)
    [28]
    陈若珠, 孙岳. 基于最小二乘法的椭圆拟合改进算法研究[J]. 工业仪表与自动化装置,2017(2):35-38, 46. doi: 10.3969/j.issn.1000-0682.2017.02.008

    CHEN R ZH, SUN Y. The study of an improved randomized algorithm for detecting ellipses based on least square approach[J]. Industrial Instrumentation &Automation, 2017(2): 35-38, 46. (in Chinese) doi: 10.3969/j.issn.1000-0682.2017.02.008
    [29]
    闫蓓, 王斌, 李媛. 基于最小二乘法的椭圆拟合改进算法[J]. 北京航空航天大学学报,2008,34(3):295-298.

    YAN B, WANG B, LI Y. Optimal ellipse fitting method based on least-square principle[J]. Journal of Beijing University of Aeronautics and Astronautics, 2008, 34(3): 295-298. (in Chinese)
    [30]
    姜涛, 张桂林, 高俊鹏. 制动主缸补偿孔位置检测误差分析与补偿[J]. 光学 精密工程,2020,28(5):1094-1100.

    JIANG T, ZHANG G L, GAO J P. Error analysis and compensation in position measurement of brake master cylinder compensation hole[J]. Optics and Precision Engineering, 2020, 28(5): 1094-1100. (in Chinese)
    • Relative Articles
    • Supplements(0)
    • Cited By
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(17)  / Tables(1)

    Get Citation
    PDF
    XML
    Article views(864) PDF downloads(54) Cited by()
    Proportional views
    Related

    Copyright© 2012 Editorial Office of Chinese Optics    吉ICP备11002662号

    Address: No. 3888 Southeast Lake Road, Changchun City, Jilin ProvinceTel: 投稿问题：0431-84627061（李老师）；财务问题：0431-86176852（王老师）；邮寄及发行：0431-86176862（张老师）

    Email: chineseoptics@ciomp.ac.cnChina Pos: 130033

    Supported by: Beijing Renhe Information Technology Co. Ltd  support: info@rhhz.net

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return