| Citation: | REN Ming-yang, WANG Li-zhong, ZHAO Jian-bo, TANG Zheng-zong. Viewpoint planning of surface structured light scanning for complex surface parts[J]. Chinese Optics, 2023, 16(1): 113-126. doi: 10.37188/CO.2022-0026
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In order to realize the efficient and automatic measurement of complex curved surface parts, we propose a viewpoint planning method of surface structured light scanning based on an improved grid method, and apply it to the automatic measurement of automobile parts with complex curved surface. Firstly, aiming at the problem of serious redundancy and poor scanning integrity of the manual teaching viewpoint, a scanning viewpoint planning algorithm for surface structured light based on an improved grid method is proposed. According to the effective measurement range of a surface structured light scanner, the grid size is determined, and the candidate viewpoint generation strategy is improved. The effective measurement range of candidate viewpoints is obtained by the measurement constraint condition of the scanner, and the optimal viewpoint is determined by the viewpoint quality evaluation function. Secondly, in view of the low efficiency of the algorithm and the low accuracy of feature reconstruction in the process of viewpoint planning, the voxel grid method is used to simplify the model. The complex surface model is segmented by the octree algorithm, and the voxel grid size is determined according to the normal vector consistency error. For the models with different geometric characteristics, the influence of the weight coefficient on the scanning quality is analyzed, and the optimal weight coefficient is given. Finally, the scanning viewpoint planning and measurement experiments of automobile sheet metal parts and reducer shell are carried out. The results show that the viewpoint planning of the automobile sheet metal parts takes 21.93 s, the scanning integrity is 99.124%, and the scanning accuracy is 0.025 mm. The viewpoint planning of automobile reducer shell takes 158.29 s, its scanning integrity is 93.231%, and its scanning accuracy is 0.032 mm. This method can quickly complete the viewpoint planning of complex curved surfaces, and the model obtained by planning viewpoint scanning has good integrity and high precision, which can meet the requirements of complex curved surface parts for automatic measurement.
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