| Citation: | HAN Bing, MA Hong-tao, XU Hong-gang, YAN Ying, JU De-han, ZHAO Chun-yu. Development and algorithm research of optical alignment system for a high precision flip chip bonder[J]. Chinese Optics, 2023, 16(3): 587-595. doi: 10.37188/CO.2022-0101
|
Aiming at the urgent demand of high-precision optical alignment systems for a domestic infrared focal plane flip chip bonder, an optical alignment system was designed and verified, and the parallel adjustment, optical alignment and coordinate system error compensation algorithms applied to the system were researched. Firstly, this paper analysed the optical alignment process of a flip chip bonder, then introduced the parallelism adjustment and optical alignment algorithm, and proposed a more reasonable error compensation algorithm according to the test process of the optical alignment system. Finally, based on the above calculation algorithm, the optical alignment system was designed including three parts: a collimation system, a microscopic imaging system and a laser ranging system. The functions of parallel coarse adjustment, feature point recognition and parallel fine adjustment were realized. The experimental results show that the collimation system has a good collimation effect, the microscopic imaging system has high resolution and good imaging quality, and the ranging accuracy of the laser ranging system is 0.084 μm. The designed high-precision optical alignment system solves the urgent need of a domestic infrared focal plane flip chip bonder for high-precision optical alignment systems. It has been applied in a certain types of flip chip bonders, and has very important social significance for improving the independent research and development and production capacity of domestic high-end large-scale integrated circuits.
| [1] |
丁瑞军, 杨建荣, 何力, 等. 碲镉汞红外焦平面器件技术进展[J]. 红外与激光工程,2020,49(1):0103010.
DING R J, YANG J R, HE L, et al. Development of technologies for HgCdTe IRFPA[J]. Infrared and Laser Engineering, 2020, 49(1): 0103010. (in Chinese)
|
| [2] |
沈宏海, 黄猛, 李嘉全, 等. 国外先进航空光电载荷的进展与关键技术分析[J]. 中国光学,2012,5(1):20-29.
SHEN H H, HUANG M, LI J Q, et al. Recent progress in aerial electro-optic payloads and their key technologies[J]. Chinese Optics, 2012, 5(1): 20-29. (in Chinese)
|
| [3] |
CAULFIELD J, CURZAN J. Small pixel infrared sensor technology[J]. Proceedings of SPIE, 2017, 10177: 1017725. doi: 10.1117/12.2264824
|
| [4] |
周立庆, 宁提, 张敏, 等. 10μm像元间距1024×1024中波红外探测器研制进展[J]. 激光与红外,2019,49(8):915-920.
ZHOU L Q, NING T, ZHANG M, et al. Developments of 10 μm pixel pitch 1024×1024 MW infrared detectors[J]. Laser &Infrared, 2019, 49(8): 915-920. (in Chinese)
|
| [5] |
吕宝林, 佟首峰, 徐伟, 等. 基于配准的机载红外非均匀性校正技术应用[J]. 中国光学,2020,13(5):1124-1137. doi: 10.37188/CO.2020-0109
LV B L, TONG SH F, XU W, et al. Non-uniformity correction of airborne infrared detection system based on inter-frame registration[J]. Chinese Optics, 2020, 13(5): 1124-1137. (in Chinese) doi: 10.37188/CO.2020-0109
|
| [6] |
徐飞, 潘其坤, 陈飞, 等. 中红外Fe2+: ZnSe激光器研究进展[J]. 中国光学,2021,14(3):458-469. doi: 10.37188/CO.2020-0180
XU F, PAN Q K, CHEN F, et al. Development progress of Fe2+: ZnSe lasers[J]. Chinese Optics, 2021, 14(3): 458-469. (in Chinese) doi: 10.37188/CO.2020-0180
|
| [7] |
狄希远. 高精度倒装焊机的研制[J]. 电子工艺技术,2020,41(4):226-229.
DI X Y. Development of high precision flip chip bonder[J]. Electronics Process Technology, 2020, 41(4): 226-229. (in Chinese)
|
| [8] |
耿红艳, 周州, 宋国峰, 等. 红外探测器倒装互连技术进展[J]. 红外与激光工程,2014,43(3):722-726. doi: 10.3969/j.issn.1007-2276.2014.03.010
GENG H Y, ZHOU ZH, SONG G F, et al. Flip chip bonding technology for IR detectors[J]. Infrared and Laser Engineering, 2014, 43(3): 722-726. (in Chinese) doi: 10.3969/j.issn.1007-2276.2014.03.010
|
| [9] |
NG F C, ABAS M A. Underfill flow in flip-chip encapsulation process: a review[J]. Journal of Electronic Packaging, 2022, 144(1): 010803. doi: 10.1115/1.4050697
|
| [10] |
BAISHYA K, HARVEY D M, ZHANG G M, et al. Investigation into how the floor plan layout of a manufactured PCB influences flip-chip susceptibility to vibration[J]. IEEE Transactions on Components,Packaging and Manufacturing Technology, 2020, 10(5): 741-748. doi: 10.1109/TCPMT.2020.2987334
|
| [11] |
王晓奎. 倒装焊接设备精密对位系统的精度设计[D]. 西安: 西安电子科技大学, 2013.
WANG X K. Accuracy design for the pricision alignment system of flip chip bonding[D]. Xi’an: Xidian University, 2013. (in Chinese)
|
| [12] |
邱彪, 常青青, 黄美发. 倒装芯片键合机键合误差分析[J]. 机床与液压,2016,44(1):20-23. doi: 10.3969/j.issn.1001-3881.2016.01.006
QIU B, CHANG Q Q, HUANG M F. Bonding error analysis of flip chip bonding machine[J]. Machine Tool &Hydraulics, 2016, 44(1): 20-23. (in Chinese) doi: 10.3969/j.issn.1001-3881.2016.01.006
|
| [13] |
张彩云, 郎鹏, 王晓奎, 等. 倒装焊机视觉定位系统[J]. 电子工艺技术,2012,33(1):41-44,59. doi: 10.3969/j.issn.1001-3474.2012.01.012
ZHANG C Y, LANG P, WANG X K, et al. Vision positioning system of flip chip bonder[J]. Electronics Process Technology, 2012, 33(1): 41-44,59. (in Chinese) doi: 10.3969/j.issn.1001-3474.2012.01.012
|
| [14] |
金忠, 谢锋, 何迎辉, 等. 倒装焊接在压力敏感芯片封装工艺中的研究[J]. 电子与封装,2012,12(9):10-13. doi: 10.3969/j.issn.1681-1070.2012.09.003
JIN ZH, XIE F, HE Y H, et al. Research of flip-chip bonding in the pressure sensitive Chip’s encapsulation processing[J]. Electronics &Packaging, 2012, 12(9): 10-13. (in Chinese) doi: 10.3969/j.issn.1681-1070.2012.09.003
|
| [15] |
刘文波, 刘斌, 凡陈玲, 等. 高德红外640×512中波红外探测器的规模化生产[J]. 红外,2021,42(2):8-14.
LIU L B, LIU B, FAN CH L, et al. Large-scale production of 640×512 middle-wavelength infrared detectors from guide infrared company limited[J]. Infrared, 2021, 42(2): 8-14. (in Chinese)
|
| [16] |
张雅丽, 余卿, 尚文键, 等. 斜照明式彩色共聚焦测量系统设计及其实验研究[J]. 中国光学,2022,15(3):514-524. doi: 10.37188/CO.2021-0181
ZHANG Y L, YU Q, SHANG W J, et al. Chromatic confocal measurement system and its experimental study based on inclined illumination[J]. Chinese Optics, 2022, 15(3): 514-524. (in Chinese) doi: 10.37188/CO.2021-0181
|
Figures(11) / Tables(1)
DownLoad:
