基于光机热集成分析的大规模拼接焦面误差分配

牛盛光; 郭亮; 陆振玉; 韩康

doi:10.37188/CO.2022-0094

基于光机热集成分析的大规模拼接焦面误差分配

doi: 10.37188/CO.2022-0094

牛盛光^{1, 2,},
郭亮^1, ,,
陆振玉¹,
韩康¹

1.
中国科学院长春光学精密机械与物理研究所吉林长春 130033
2.
中国科学院大学北京 100049

基金项目: 国家自然科学基金资助项目（No. 61605203）；中国科学院青年创新促进会资助项目（No. 2015173）

详细信息

作者简介:
牛盛光（1997—），男，山东青岛人，硕士研究生，2020年于青岛理工大学获得工学学士学位，主要从事大规模焦平面拼接的研究。E-mail：961568790@qq.com

郭　亮（1982—），男，黑龙江哈尔滨人，博士，研究员，博士生导师，2004年、2006年于哈尔滨工业大学分别获得学士、硕士学位，2013年于中国科学院大学获得博士学位，主要从事传热传质学研究、航空/航天光学遥感器热控制技术研究、光电材料与器件技术研究。E-mail：guoliang@ciomp.ac.cn

中图分类号: TH74
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出版历程
- 收稿日期: 2022-05-09
- 修回日期: 2022-05-31
- 网络出版日期: 2022-07-13

Large-scale splicing focal plane error distribution based on optical-structural-thermal integration analysis

NIU Sheng-guang^{1, 2
,},
GUO Liang^{1
, ,},
LU Zhen-yu¹,
HAN Kang¹

1.
Changchun Institute of Optics, Fine Mechanics and Physics, Chinese Academy of Sciences, Changchun 130033, China
2.
University of Chinese Academy of Sciences, Beijing 100049, China

Funds: Supported by National Natural Science Foundation of China (No. 61605203); Youth Innovation Promotion Association of Chinese Academy of Sciences (No. 2015173)

More Information

Corresponding author: guoliang@ciomp.ac.cn

摘要

摘要:
随着空间天文、态势感知、环境监测等领域的要求越来越高，空间望远镜正在向着大视场、大口径的方向发展。大规模焦面拼接技术是大视场空间望远镜的关键技术，其主焦面平面度误差（P-V值）分配方法一般都是基于经验的直接赋值法，容易出现误差分配不合理的问题。本文提出一种拼接焦面误差分配方法，通过光机热集成分析对重要参数误差进行精确分配。以16片互补金属氧化物半导体 (CMOS)图像传感器4×4机械直接拼接焦面为例，建立了拼接焦面误差树，通过光机热集成分析方法分析了重力和温度等重要参数对拼接焦面平面度的影响，最终给出误差分配结果。分析结果表明：两种不同姿态下重力造成的平面度误差分别为0.28 μm、1.55 μm，温度造成的平面度总误差为5.5 μm，留30%余量后，确定重力和温度引起的平面度误差分配值分别为2 μm和7.2 μm。
- 焦面变形 /
- 光机热集成分析 /
- 误差分配 /
- CMOS拼接
Abstract:
As the requirements of space astronomy, situational awareness, environmental monitoring and other fields grow higher, space telescopes are developing toward large fields of view and large apertures. Large-scale focal plane stitching technology is the key technology of large-field space telescopes. The allocation method of the main focal plane flatness error (P-V value) is generally a direct assignment method based on experience, which is prone to unreasonable error allocation.In this paper, a method of splicing focal plane error allocation is proposed, which can accurately allocate important parameter errors through optical-structural-thermal integration analysis. Taking 4×4 mechanical direct splicing focal plane with 16 pieces of Complementary Metal Oxide Semiconductor(CMOS) image sensor as an example, an error tree of splicing focal planes is established. The influence of important parameters such as gravity and temperature on the flatness of splicing focal plane is analyzed by the method of optical-structural-thermal integration analysis. The error distribution result is finally given. The analysis shows that the flatness errors caused by gravity under two different attitudes are 0.28 μm and 1.55 μm respectively, and the total flatness error caused by temperature is 5.5 μm. After leaving a 30% margin, the assigned values of the flatness error caused by gravity and temperature are determined to be 2 μm and 7.2 μm, respectively.
- focal plane deformation /
- optical-structural-thermal integration analysis /
- error distribution /
- CMOS splicing

HTML全文

图 1 拼接焦面结构

Figure 1. Stitched focal plane structure

下载: 全尺寸图片幻灯片

图 2 主焦面平面度误差树

Figure 2. Main focal plane flatness error tree

下载: 全尺寸图片幻灯片

图 3 重力引起的主焦面变形分析

Figure 3. Analysis of distortion of the main focal plane due to gravity

下载: 全尺寸图片幻灯片

图 4 焦面热分析与温度场映射结果

Figure 4. Results of focal plane thermal analysis and temperature field mapping

下载: 全尺寸图片幻灯片

图 5 温度引起的主焦面变形分析

Figure 5. Analysis of deformation of the main focal plane due to temperature

下载: 全尺寸图片幻灯片

表 1 误差分配结果

Table 1. Results of the error distribution

误差项	范围/μm	仿真结果/μm
单片CMOS图像传感器感光面平面度	≤20	−
主焦面常温拼接后的变形： (a) 测量误差； (b) 拼接精度	≤8.5	−
支撑结构装调引起的主焦面变形	≤2	−
在轨重力释放引起的主焦面变形	≤2	1.55
温度引起的主焦面变形： (a) 主焦面与安装基面温差过大； (b) 主焦面温度分布不均匀	≤7.2	5.5
随机误差	≤0.5	−
合计	≤40.2	−

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